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Fully Automatic Transformer Radiator Fin Production Line

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China Shanghai Trintfar Intelligent Equipment Co., Ltd. certification
China Shanghai Trintfar Intelligent Equipment Co., Ltd. certification
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Fully Automatic Transformer Radiator Fin Production Line

Fully Automatic Transformer Radiator Fin Production Line
Fully Automatic Transformer Radiator Fin Production Line
Fully Automatic Transformer Radiator Fin Production Line Fully Automatic Transformer Radiator Fin Production Line Fully Automatic Transformer Radiator Fin Production Line Fully Automatic Transformer Radiator Fin Production Line Fully Automatic Transformer Radiator Fin Production Line

Large Image :  Fully Automatic Transformer Radiator Fin Production Line

Product Details:
Place of Origin: China
Brand Name: Trintfar
Certification: CE
Payment & Shipping Terms:
Minimum Order Quantity: 1
Price: 10000~80000
Packaging Details: Wooden brackets/wooden cases
Delivery Time: 90~120
Payment Terms: L/C, D/A, D/P, T/T

Fully Automatic Transformer Radiator Fin Production Line

Description
Capacity Config: 60 Pcs/h (based On 2m Products) Operators: 1 Person
Equipment Area: 65m *6.5m*2m(L*W*H) Equipment Power Distribution: 330KVA

Workflow

 

Work flow:Decoiling→roll forming→ hydraulic press→ turn over → multiple spot welding→ side seam welding → head welding → side shearing → head cutting → end product → automatic panel stacking machine

Main equipments

 

Rolling forming station

Rolling speed: 6-14 m/min

Adjustable pressure

End punch: 315-ton hydraulic press

Rotary encoder & servo drive for length/size accuracy of fins

Leveling mechanism ensures flatness of single piece

Unrolled material placed on 5-ton unloading rack via loading trolley & rolled into sheets

Optional buffer pit per customer request

Flipping and joining station

Conveying speed: 5-15 m/min

180° flipping of radiator fins

Flipping device: rotating rack, flipping rack, transmission system, flipping device, pushing device, etc.

First sheet reaches preset position → flipped to opposite conveying rack

Second sheet reaches preset position → pushing device moves it onto the first sheet, completing the joining

Double-head pre-spot welding station

Two sets of spot welding pressure devices

Power: 60 KVA

After flipping & assembly, pre-spot welding machine aligns & fixes workpieces for multi-spot welding

Gantry multi-spot welding station

12 sets of spot welding pressure devices

Double-head welding head, 6 points/row

AC power supplies: 12 sets

Power: 12 * 50 KVA

Double-row welding for improved efficiency

Double-sided seam welding station

2 sets of seam welding machines, symmetrically arranged

4 sets of seam welding pressure heads

2 sets of variable frequency welding power supplies

Power: 2 * 160 KVA

Max pressure: 12,000 N

Differential transmission mechanism

Seam welding speed: 0-2.8 m/min

Rolling shearing and leveling station

Composed of machine box, drive device, shearing device, edge crushing mechanism, leveling mechanism, electronic control system, pneumatic system, etc.

Rolling shear disc cuts both sides; cutter disc made of alloy tool steel (impact-resistant, wear-resistant, long service life)

Rolling shearing speed: 2-6 m/min

Driving power: 4 kW

End punching station

Composed of base, lifting mechanism, punching frame, punching die, punching cylinder, lifting cylinder, and hydraulic station

Used for shearing loose ends to ensure edge alignment and consistency

Punching die with beveled edge to reduce punching force

Punching machine pressure: 160 T

End argon arc welding station

2 sets of equipment, arranged symmetrically

1 set for welding front end, 1 set for welding rear end of workpiece

4 sets of Panasonic argon arc welding power supplies

Current range: 5-315 A

Welding speed: 300-600 mm/min

Palletizing station

Storage qty per palletizing rack: 40 pcs

Pallet spacing: 45 mm

Grabbing method: Cylinder clamps material, gripper turns 90° to place on rack

Material cart working method: Servo stepping movement, moves to next position after placing 1 piece, manual cart replacement when rack is full

Contact Details
Shanghai Trintfar Intelligent Equipment Co., Ltd.

Contact Person: Mr. tianwei

Tel: +8615216883036

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