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ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

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ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line
ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line
ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

Large Image :  ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

Product Details:
Place of Origin: China
Brand Name: Trintfar
Certification: CE
Payment & Shipping Terms:
Minimum Order Quantity: 1
Price: 10000~500000
Delivery Time: 60~90
Contact Now

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

Description
Discharging Conveyor: SSJ-0-0 Automatic Pressure Airtightness Detection Machine: JCJ-0-0
Support Hook Automatic Welding Machine: 2*MD40-4C Double-head Three-way Automatic Welding Machine: 2*MD80-2C
Highlight:

Transformer Automatic Radiator Manufacturing Line

,

Automatic Radiator Manufacturing Line

Basic Info.

Automatic Production Line
Comprehensive
Production Scope
Product Line
Flexible Production
Intelligent Manufacturing
Certification
ISO, CE, ABS
Automation
Automation
After-sales Service
1 Year Warranty
Warranty
1 Year Warranty
Transport Package
Wooden Box
Specification
other
Trademark
TRINTFAR
Origin
China
Production Capacity
500

Product Description

Product Description
 
 
 
 
 
ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 0
ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 1
Feature:
·1. Roll Form Press Controlled by a precision servomotor, the Roll Form Press machine produces panels of variable length according
to the chosen profile and end detail. Forming and feeding rollers work in combination with a press tool to form panels in a fully
automated process. ·
2. Multi-Spot Welder The Multi-Spot Welder makes up to rows of spot welds along the ribs through the length
of the panel. Software-controlled servo indexing of the panel assembly assures symmetrical positioning of spots for optimal
pressure distribution. ·
3. Seam Welder The Seam Welder joins the edges of the panels through resistance welding. Each
copper-welding wheel is internally cooled, without the need for an external water system. As an automated solution, the seam is
welded by dual welders for the longitudinal sides of the panel and by a third welder for the panel ends. As a manual solution, the
operator controls the position of the panel relative to the welding wheels and rotates the panel in a single motion.
Work flow
Decoiling - roll forming -hydraulic press -turn over -multiple spot welding -side seam welding -head welding -
side shearing -head cutting -end product -automatic panel stacking machi

Workflow

 

Work flow:Panel truss loading machine → Water channel ring loading and pressing machine → Turning and assembling machine 1 → Panel pre-spot positioning welding machine → Panel gantry multi-spot welding machine → Convection sheet pre-spot welding machine → Convection sheet gantry multi-spot welding machine → U-shaped line transfer conveyor → Long side double-head seam welding machine → Gantry double-head short side seam welding machine 1 → Gantry double-head short side seam welding machine 2 → Two-side cleaning and trimming machine → Shearing machine → Four-corner arc cutting machine → Turning and assembling machine 2 → Double-head three-way automatic welding machine → Support hook automatic welding machine → Automatic pressure airtightness detection machine → Discharging conveyor

Main equipments

 
ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 3

Panel truss loading machine

Manual loading of stacked materials onto feeding platform cars using the boom car, with two material placement positions on each side.

Truss gripper automatically grabs materials from both sides of the plate car and places them on the conveyor line.

Center clamping positioning mechanism aligns the panel on the conveyor.

Servo-driven mechanism moves the board to the pre-spot welding machine for spot welding on both sides.

Water channel ring loading and pressing machine

The waterway ring uses vibrating plate feeding with a double-track system.

Two pressing heads on each side press the waterway rings on the front and rear sides.

Material transmission uses powered roller feeding.

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 4
ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 5

Turning and assembling machine

Quick and accurate flipping.

High-quality chains for transmission; 400W reduction motor as drive.

Gear reduction motor with sensor for precise turning positioning.

Automatic control, no manual intervention.

Consists of turning body, loading device, electrical console, operating system, and safety fence. Adapts to various product turning requirements, ensuring safe, smooth, and efficient material transfer between operations.

Panel pre-spot positioning welding machine

The panel automatically flows to the welding stop position on the conveyor rack, and welders on both sides start pre-spot welding.

Pre-spot welding required for only one row.

Uses 1 set of AC DN75 power supply.

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 6
ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 7

Panel gantry multi-spot welding machine

3 gantry multi-spot welding machines for welding.

Each unit has 18 sets of cylinder welding joints.

AC welding power source for welding one row of solder joints at a time.

High-speed servo linkage stepper feeds the gripper forward to supply the water channel plate.

Convection sheet pre-spot welding machine

Convection sheet manually loaded onto the online tooling guide.

Welding done using a gantry 4-head pre-spot welding machine.

Materials manually pushed into the first row of pre-pointed positions for welding.

Equipment automatically shifts for remaining welding points.

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 8
ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 9

Convection sheet gantry multi-spot welding machine

Pre-set Path: Convection sheet follows pre-set path into tooling guide.

Dual Gantry Welding: 2 gantry multi-spot welders.

Pneumatic Joints: 16 sets per unit.

AC Power Supply: AC & single-sided for row welding.

Servo Stepper: High-speed servo stepper feeds gripper for water channel plate.

U-shaped line transfer conveyor

Use roller conveyor rack to transfer materials in U-shaped layout.

Space Efficiency: U-shape saves space, optimizes process.

Ease of Operation: Smaller worker range, convenient, reduces intensity.

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 10
ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 11

Long side double-head seam welding machine

Simultaneous Welding: Weld both long sides at once.

Power Supply: 300KVA medium frequency AC for stable long-term welding.

Gantry double-head short side seam welding machine 2 Set

Use medium frequency AC welding power source to ensure highly stable welding for a long time.

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 12
ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 13

Two-side cleaning and trimming machine

Clean and trim the long-side welded products.

Shearing machine

Cutting Process: Perform cutting on required materials.

Cutter Material: White steel blade.

Cutting Method: Scissors cutting.

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 14
ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 15

Four-corner arc cutting machine

Corner Shaping: Cut sharp corners to form rounded edges.

Cutter Material: White steel.

Cutting Method: Hydraulic punching.

Double-head three-way automatic welding machine

Welding Power: Medium frequency MD80 power source.

Material Flow: Double-sided channels for docking and turning.

Conveying Method: Chain plate for material transport at three-way.

Automatic Feeding: Gripper and welding positioning for precise operation.

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 16
ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 17

Support hook automatic welding machine

Welding Power: Medium frequency MD40 power source.

Feeding Method: Clip-type stacking for material feeding.

Loading: Pneumatic gripper loads materials to welding position.

Automatic pressure airtightness detection machine

Test Pressure: 10 bar.

Test Method: Automatic pressure test in water tank.

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 18

 

 

Other informations

 

Product Details

Steel Panel Radiator Production Line U-shaped Return Layout Diagram

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 19

Production Results

 
 
 
ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 20
 
 
 
 
NO Name Material Notes
1 Panel Cold rolled steel plate 1.1mm thickness
2 Convection plate Cold rolled steel plate 0.3mm thickness
3 Interface type   4x G 1/2 internal thread interface
4 Product length   400-3000 mm
5 Product width   300/400/500/600/900mm

Equipment Configuration List

 

NO Equipment name Model Quantity Unit
1 Panel truss loading machine HJ-0-0 1 set
2 Water channel ring loading and pressing machine YZJ-0-0 1 set
3 Turning and assembling machine 1 FZJ-0-0 1 set
4 Panel pre-spot positioning welding machine DN75-2C 1 set
5 Panel gantry multi-spot welding machine 10*DN60-36C 3 set
6 Convection sheet pre-spot welding machine 2*DN63-4C 1 set
7 Convection sheet gantry multi-spot welding machine 4*DN63-16C 3 set
8 U-shaped line transfer conveyor ZJG-0-0 1 set
9 Long side double-head seam welding machine 2*FVM300-2C 1 set
10 Gantry double-head short side seam welding machine 1 2*FVM300-2C 1 set
11 Gantry double-head short side seam welding machine 2 2*FVM300-2C 1 set
12 Two-side cleaning and trimming machine XBJ-0-0 1 set
13 Shearing machine JCJ-0-0 1 set
14 Four-corner arc cutting machine QJJ-0-0 1 set
15 Turning and assembling machine 2 FZJ-0-0 1 set
16 Double-head three-way automatic welding machine 2*MD80-2C 1 set
17 Support hook automatic welding machine 2*MD40-4C 1 set
18 Automatic pressure airtightness detection machine JCJ-0-0 1 set
19 Discharging conveyor SSJ-0-0 1 set

 

Water, Electricity, and Gas Configuration

Project Parameters
Total power distribution 1600KVA (The actual total power used is about 1000KVA)
Gas source pressure 0.6MPa
Water source pressure 0.15MPa~0.30MPa
Compressed air source requirements 1000L/min
Total water flow 1200L/min

Equipment occupancy length*width approx.

 

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 21

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 22

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line 23

 60m*10m

Tag:

Transformer Radiator Production Line,

Transformer Radiator Fin Production Machine,

Corrugated Fin Production Line

Contact Details
Shanghai Trintfar Intelligent Equipment Co., Ltd.

Contact Person: Mr. tianwei

Tel: +8615216883036

Send your inquiry directly to us (0 / 3000)

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