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TRINTFAR Fully Automatic Transformer Radiator Fin Production Line

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TRINTFAR Fully Automatic Transformer Radiator Fin Production Line

TRINTFAR Fully Automatic Transformer Radiator Fin Production Line
TRINTFAR Fully Automatic Transformer Radiator Fin Production Line
TRINTFAR Fully Automatic Transformer Radiator Fin Production Line TRINTFAR Fully Automatic Transformer Radiator Fin Production Line TRINTFAR Fully Automatic Transformer Radiator Fin Production Line TRINTFAR Fully Automatic Transformer Radiator Fin Production Line

Large Image :  TRINTFAR Fully Automatic Transformer Radiator Fin Production Line

Product Details:
Place of Origin: China
Brand Name: Trintfar
Certification: CE
Payment & Shipping Terms:
Minimum Order Quantity: 1
Price: 10000~500000
Packaging Details: Wooden brackets/wooden cases
Delivery Time: 60~90
Payment Terms: L/C, D/A, D/P, T/T
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TRINTFAR Fully Automatic Transformer Radiator Fin Production Line

Description
Power: 12 * 50 KVA AC Power Supplies: 12 Sets
Seam Welding Speed: 0-2.8 M/min Grabbing Method: Cylinder Clamps Material, Gripper Turns 90° To Place On Rack
Material Cart Working Method: Servo Stepping Movement, Moves To Next Position After Placing 1 Piece, Manual Cart Replacement When Rack Is Full
Highlight:

12 * 50 KVA Transformer Radiator Fin Production Line

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Fully Automatic Transformer Radiator Fin Production Line

PRODUCT DESCRIPTIONS

Workflow

 

Work flow:Decoiling→roll forming→ hydraulic press→ turn over → multiple spot welding→ side seam welding → head welding → side shearing → head cutting → end product → automatic panel stacking machine

Main equipments

 

Rolling forming station

Rolling speed: 6-14 m/min

Adjustable pressure

End punch: 315-ton hydraulic press

Rotary encoder & servo drive for length/size accuracy of fins

Leveling mechanism ensures flatness of single piece

Unrolled material placed on 5-ton unloading rack via loading trolley & rolled into sheets

Optional buffer pit per customer request

Flipping and joining station

Conveying speed: 5-15 m/min

180° flipping of radiator fins

Flipping device: rotating rack, flipping rack, transmission system, flipping device, pushing device, etc.

First sheet reaches preset position → flipped to opposite conveying rack

Second sheet reaches preset position → pushing device moves it onto the first sheet, completing the joining

Double-head pre-spot welding station

Two sets of spot welding pressure devices

Power: 60 KVA

After flipping & assembly, pre-spot welding machine aligns & fixes workpieces for multi-spot welding

Gantry multi-spot welding station

12 sets of spot welding pressure devices

Double-head welding head, 6 points/row

AC power supplies: 12 sets

Power: 12 * 50 KVA

Double-row welding for improved efficiency

Double-sided seam welding station

2 sets of seam welding machines, symmetrically arranged

4 sets of seam welding pressure heads

2 sets of variable frequency welding power supplies

Power: 2 * 160 KVA

Max pressure: 12,000 N

Differential transmission mechanism

Seam welding speed: 0-2.8 m/min

Rolling shearing and leveling station

Composed of machine box, drive device, shearing device, edge crushing mechanism, leveling mechanism, electronic control system, pneumatic system, etc.

Rolling shear disc cuts both sides; cutter disc made of alloy tool steel (impact-resistant, wear-resistant, long service life)

Rolling shearing speed: 2-6 m/min

Driving power: 4 kW

End punching station

Composed of base, lifting mechanism, punching frame, punching die, punching cylinder, lifting cylinder, and hydraulic station

Used for shearing loose ends to ensure edge alignment and consistency

Punching die with beveled edge to reduce punching force

Punching machine pressure: 160 T

End argon arc welding station

2 sets of equipment, arranged symmetrically

1 set for welding front end, 1 set for welding rear end of workpiece

4 sets of Panasonic argon arc welding power supplies

Current range: 5-315 A

Welding speed: 300-600 mm/min

Palletizing station

Storage qty per palletizing rack: 40 pcs

Pallet spacing: 45 mm

Grabbing method: Cylinder clamps material, gripper turns 90° to place on rack

Material cart working method: Servo stepping movement, moves to next position after placing 1 piece, manual cart replacement when rack is full

Optional accessory machines

 
TRINTFAR Fully Automatic Transformer Radiator Fin Production Line 10

Header pipe punching machine

The Header Punch Machine automatically indexes to create up to 40 slot pairs on a pipe (max 40 panels). The pipe is cut with 2 specially shaped rectangular slots per panel. Internal support prevents deformation during punching. Cycle time per punch: ~6 seconds.

TRINTFAR Fully Automatic Transformer Radiator Fin Production Line 11

Assembly Fixture

The Horizontal Assembly Fixture aids in assembling radiator panels to header pipes. Panels are placed in a rack fixture at the Automated Stacking Machine and then into the fixture. One end is manually adjusted for length, while the other end uses a hydraulic press to hold and position for tack welding.

TRINTFAR Fully Automatic Transformer Radiator Fin Production Line 12

Flange welding table

The powered flange-mount fixture is designed to accurately align mounting flanges on the radiator centerline. With powered adjustments for panel length and assembly depth, it allows quick reconfiguration for production changes. Servo motor positioning ensures precise assemblies.

TRINTFAR Fully Automatic Transformer Radiator Fin Production Line 13

Turn over table for assembling welding

The powered turnover fixture is designed to turnover the radiator elements for the radiator assembly, after welding the header pipe from one side, then turnover the radiator to weld another side.

Other informations

 

Product Details

Trintfar Horse Transformer Radiator Fin Production Line meets international standards and offers a more economical and competitive price.

Fully Automatic Transformer Radiator Fin Production LineLayout Diagram

Production Results

TRINTFAR Fully Automatic Transformer Radiator Fin Production Line 15

Equipment Configuration List

No Name Model Qty Unit
1 Automatic unwinding machine FJJ-0-0 1 Set
2 Rolling forming shearing machine CXJ-0-0 1 Set
3 Turning and assembling machine FZJ-0-0 1 Set
4 Double-head pre-spot welding machine DN60-2C 1 Unit
5 Gantry 12-head spot welding machine LM-12C 1 Unit
6 Double-side seam welding machine 2*FVM160-2C 1 Unit
7 Rolling and leveling machine JPJ-0-0 1 Unit
8 End punching machine CQJ-0-0 1 Unit
9 End argon arc welding machine YHH-4C 2 Unit
10 Finished product stacking machine MDJ-0-0 1 Unit
11 Conveyor rack SSJ-0-0 10 Unit

Control system List

Pneumatics Airtac
Control Mitsubishi or Siemens
Servo Systems Yaskawa
Linear Bearings & Actuators THK
Hydraulic Yuci
Electrical Schneider, Siemens

Tag:

Transformer Radiator Production Line,

Transformer Radiator Fin Production Machine,

Corrugated Fin Production Line

Contact Details
Shanghai Trintfar Intelligent Equipment Co., Ltd.

Contact Person: Mr. tianwei

Tel: +8615216883036

Send your inquiry directly to us (0 / 3000)

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