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Product Details:
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| Product Name: | Fully Automatic Transformer Radiator Fin Production Line | Capacity Config: | 60 Pcs/h (based On 2m Products) |
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| Panel Length Ranges: | 1000mm To 4500mm | Equipment Area: | 65m *6.5m*2m(L*W*H) |
| The Available Sizes: | 320, 460, 480, 520, And 535, | Equipment Power Distribution: | 330KVA |
| Highlight: | Transformer Radiator Fin Production Line,Automatic Transformer Radiator Fin Production Line,60pcs/h Transformer Radiator Fin Production Line |
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Fully Automatic Transformer Radiator Fin Production Line
The entire line consists of an automatic decoiler, roll former, turnover platform, multiple spot welders, side seam welding machine, head welding machine, side shearing machine, head cutting machine, and forwarding table, among others.
The available sizes are 320, 460, 480, 520, and 535, or they can be custom-designed based on the client’s specific requirements.
The panel length ranges from 1000mm to 4500mm. The entire line is fully automatic, ensuring high product quality and top-tier performance that meets world-class standards.
Work flow:Decoiling→roll forming→ hydraulic press→ turn over → multiple spot welding→ side seam welding → head welding → side shearing → head cutting → end product → automatic panel stacking machine
Rolling forming station
Rolling speed: 6-14 m/min
Adjustable pressure
End punch: 315-ton hydraulic press
Rotary encoder & servo drive for length/size accuracy of fins
Leveling mechanism ensures flatness of single piece
Unrolled material placed on 5-ton unloading rack via loading trolley & rolled into sheets
Optional buffer pit per customer request
Flipping and joining station
Conveying speed: 5-15 m/min
180° flipping of radiator fins
Flipping device: rotating rack, flipping rack, transmission system, flipping device, pushing device, etc.
First sheet reaches preset position → flipped to opposite conveying rack
Second sheet reaches preset position → pushing device moves it onto the first sheet, completing the joining
Double-head pre-spot welding station
Two sets of spot welding pressure devices
Power: 60 KVA
After flipping & assembly, pre-spot welding machine aligns & fixes workpieces for multi-spot welding
12 sets of spot welding pressure devices
Double-head welding head, 6 points/row
AC power supplies: 12 sets
Power: 12 * 50 KVA
Double-row welding for improved efficiency
2 sets of seam welding machines, symmetrically arranged
4 sets of seam welding pressure heads
2 sets of variable frequency welding power supplies
Power: 2 * 160 KVA
Max pressure: 12,000 N
Differential transmission mechanism
Seam welding speed: 0-2.8 m/min
Composed of machine box, drive device, shearing device, edge crushing mechanism, leveling mechanism, electronic control system, pneumatic system, etc.
Rolling shear disc cuts both sides; cutter disc made of alloy tool steel (impact-resistant, wear-resistant, long service life)
Rolling shearing speed: 2-6 m/min
Driving power: 4 kW
Composed of base, lifting mechanism, punching frame, punching die, punching cylinder, lifting cylinder, and hydraulic station
Used for shearing loose ends to ensure edge alignment and consistency
Punching die with beveled edge to reduce punching force
Punching machine pressure: 160 T
2 sets of equipment, arranged symmetrically
1 set for welding front end, 1 set for welding rear end of workpiece
4 sets of Panasonic argon arc welding power supplies
Current range: 5-315 A
Welding speed: 300-600 mm/min
Storage qty per palletizing rack: 40 pcs
Pallet spacing: 45 mm
Grabbing method: Cylinder clamps material, gripper turns 90° to place on rack
Material cart working method: Servo stepping movement, moves to next position after placing 1 piece, manual cart replacement when rack is full
Contact Person: Mr. tianwei
Tel: +8615216883036
