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Steel Panel Radiator Production Line

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Steel Panel Radiator Production Line

Steel Panel Radiator Production Line
Steel Panel Radiator Production Line
Steel Panel Radiator Production Line Steel Panel Radiator Production Line Steel Panel Radiator Production Line Steel Panel Radiator Production Line Steel Panel Radiator Production Line

Large Image :  Steel Panel Radiator Production Line

Product Details:
Place of Origin: China
Brand Name: Trintfar
Certification: CE
Payment & Shipping Terms:
Minimum Order Quantity: 1
Price: 10000~80000
Packaging Details: Wooden brackets/wooden cases
Delivery Time: 90~120
Payment Terms: L/C, D/A, D/P, T/T
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Steel Panel Radiator Production Line

Description
Input Voltage: 380±10% (three-phase) 50HZ Input Power: 2x250KVA
Secondary Voltage: 11.3V Maximum Short Circuit Current: 50KA
Insulation Resistance: Input Power To The Fuselage Insulation Resistance ≥ 2.5MΩ Working Environment: Temperature≤40ºC, Humidity≤90%
Cylinder Model: Φ160*80

Workflow

Steel Panel Radiator Production Line 0

Work flow:Panel truss loading machine → Water channel ring loading and pressing machine → Turning and assembling machine 1 → Panel pre-spot positioning welding machine → Panel gantry multi-spot welding machine → Convection sheet pre-spot welding machine → Convection sheet gantry multi-spot welding machine → U-shaped line transfer conveyor → Long side double-head seam welding machine → Gantry double-head short side seam welding machine 1 → Gantry double-head short side seam welding machine 2 → Two-side cleaning and trimming machine → Shearing machine → Four-corner arc cutting machine → Turning and assembling machine 2 → Double-head three-way automatic welding machine → Support hook automatic welding machine → Automatic pressure airtightness detection machine → Discharging conveyor


Main equipments

 

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Steel Panel Radiator Production Line 1 Panel truss loading machine

Manual loading of stacked materials onto feeding platform cars using the boom car, with two material placement positions on each side.

Truss gripper automatically grabs materials from both sides of the plate car and places them on the conveyor line.

Center clamping positioning mechanism aligns the panel on the conveyor.

Servo-driven mechanism moves the board to the pre-spot welding machine for spot welding on both sides.
Water channel ring loading and pressing machine

The waterway ring uses vibrating plate feeding with a double-track system.

Two pressing heads on each side press the waterway rings on the front and rear sides.

Material transmission uses powered roller feeding.		 Steel Panel Radiator Production Line 2
Steel Panel Radiator Production Line 3 Turning and assembling machine

Quick and accurate flipping.

High-quality chains for transmission; 400W reduction motor as drive.

Gear reduction motor with sensor for precise turning positioning.

Automatic control, no manual intervention.

Consists of turning body, loading device, electrical console, operating system, and safety fence. Adapts to various product turning requirements, ensuring safe, smooth, and efficient material transfer between operations.
Panel pre-spot positioning welding machine

The panel automatically flows to the welding stop position on the conveyor rack, and welders on both sides start pre-spot welding.

Pre-spot welding required for only one row.

Uses 1 set of AC DN75 power supply.		 Steel Panel Radiator Production Line 4
Steel Panel Radiator Production Line 5 Panel gantry multi-spot welding machine

3 gantry multi-spot welding machines for welding.

Each unit has 18 sets of cylinder welding joints.

AC welding power source for welding one row of solder joints at a time.

High-speed servo linkage stepper feeds the gripper forward to supply the water channel plate.
Convection sheet pre-spot welding machine

Convection sheet manually loaded onto the online tooling guide.

Welding done using a gantry 4-head pre-spot welding machine.

Materials manually pushed into the first row of pre-pointed positions for welding.

Equipment automatically shifts for remaining welding points.		 Steel Panel Radiator Production Line 6
Steel Panel Radiator Production Line 7 Convection sheet gantry multi-spot welding machine

Pre-set Path: Convection sheet follows pre-set path into tooling guide.

Dual Gantry Welding: 2 gantry multi-spot welders.

Pneumatic Joints: 16 sets per unit.

AC Power Supply: AC & single-sided for row welding.

Servo Stepper: High-speed servo stepper feeds gripper for water channel plate.
U-shaped line transfer conveyor

Use roller conveyor rack to transfer materials in U-shaped layout.

Space Efficiency: U-shape saves space, optimizes process.

Ease of Operation: Smaller worker range, convenient, reduces intensity.		 Steel Panel Radiator Production Line 8
Steel Panel Radiator Production Line 9 Long side double-head seam welding machine

Simultaneous Welding: Weld both long sides at once.

Power Supply: 300KVA medium frequency AC for stable long-term welding.
Gantry double-head short side seam welding machine 2 Set

Use medium frequency AC welding power source to ensure highly stable welding for a long time.		 Steel Panel Radiator Production Line 10
Steel Panel Radiator Production Line 11 Two-side cleaning and trimming machine

Clean and trim the long-side welded products.
Shearing machine

Cutting Process: Perform cutting on required materials.

Cutter Material: White steel blade.

Cutting Method: Scissors cutting.		 Steel Panel Radiator Production Line 12
Steel Panel Radiator Production Line 13 Four-corner arc cutting machine

Corner Shaping: Cut sharp corners to form rounded edges.

Cutter Material: White steel.

Cutting Method: Hydraulic punching.
Double-head three-way automatic welding machine

Welding Power: Medium frequency MD80 power source.

Material Flow: Double-sided channels for docking and turning.

Conveying Method: Chain plate for material transport at three-way.

Automatic Feeding: Gripper and welding positioning for precise operation.		 Steel Panel Radiator Production Line 14
Steel Panel Radiator Production Line 15 Support hook automatic welding machine

Welding Power: Medium frequency MD40 power source.

Feeding Method: Clip-type stacking for material feeding.

Loading: Pneumatic gripper loads materials to welding position.
Automatic pressure airtightness detection machine

Test Pressure: 10 bar.

Test Method: Automatic pressure test in water tank.		 Steel Panel Radiator Production Line 16

 

Other informations

 

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Product Details Technical Services
Steel Panel Radiator Production Line U-shaped Return Layout Diagram Adhere to customer-centricity and provide your company with comprehensive pre- sales and after-sales services such as installation, commissioning, training, and maintenance.
Steel Panel Radiator Production Line 21

Pre-sales service: Before signing the contract, the company provides customers with various production process solutions and technical consulting services for equipment.

Installation and commissioning: According to the contract, our company will safely transport the equipment to the installation site designated by the user within the specified time, and send technical service engineers to install it on site. When the user has the basic installation and commissioning spare parts, the technical service engineer will install and debug the machine for the user to use, ensuring that the installation and commissioning site environment is neat, clean and orderly.

After-sales Training: The company offers free technical training (min. 5 days) at the buyer's site or the seller's training center. Key topics include:

  • -Control software usage
  • -Power on/off procedures
  • -Panel and software parameter settings
  • -Basic machine cleaning and maintenance
  • -Handling common hardware failures
  • -Operational precautions

Equipment maintenance

  • -One-year warranty after final acceptance;
  • -Customer service response time is within 24 hours;
  • -Paid repairs are provided after the warranty period.
Production Results
Steel Panel Radiator Production Line 22

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NO Name Material Notes
1 Panel Cold rolled steel plate 1.1mm thickness
2 Convection plate Cold rolled steel plate 0.3mm thickness
3 Interface type   4x G 1/2 internal thread interface
4 Product length   400-3000 mm
5 Product width   300/400/500/600/900mm

Equipment Configuration List

 

NO Equipment name Model Quantity Unit
1 Panel truss loading machine HJ-0-0 1 set
2 Water channel ring loading and pressing machine YZJ-0-0 1 set
3 Turning and assembling machine 1 FZJ-0-0 1 set
4 Panel pre-spot positioning welding machine DN75-2C 1 set
5 Panel gantry multi-spot welding machine 10*DN60-36C 3 set
6 Convection sheet pre-spot welding machine 2*DN63-4C 1 set
7 Convection sheet gantry multi-spot welding machine 4*DN63-16C 3 set
8 U-shaped line transfer conveyor ZJG-0-0 1 set
9 Long side double-head seam welding machine 2*FVM300-2C 1 set
10 Gantry double-head short side seam welding machine 1 2*FVM300-2C 1 set
11 Gantry double-head short side seam welding machine 2 2*FVM300-2C 1 set
12 Two-side cleaning and trimming machine XBJ-0-0 1 set
13 Shearing machine JCJ-0-0 1 set
14 Four-corner arc cutting machine QJJ-0-0 1 set
15 Turning and assembling machine 2 FZJ-0-0 1 set
16 Double-head three-way automatic welding machine 2*MD80-2C 1 set
17 Support hook automatic welding machine 2*MD40-4C 1 set
18 Automatic pressure airtightness detection machine JCJ-0-0 1 set
19 Discharging conveyor SSJ-0-0 1 set

 

Water, Electricity, and Gas Configuration

Project Parameters
Total power distribution 1600KVA (The actual total power used is about 1000KVA)
Gas source pressure 0.6MPa
Water source pressure 0.15MPa~0.30MPa
Compressed air source requirements 1000L/min
Total water flow 1200L/min
Equipment occupancy length*width approx. 60m*10m

​Steel Panel Radiator Production Line 27​​​

Tag:

3mm spot soldering welding machine,

CE Fiber Laser Welding Machine,

Water Chiller laser welding equipment

Contact Details
Shanghai Trintfar Intelligent Equipment Co., Ltd.

Contact Person: Mr. tianwei

Tel: +8615216883036

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